Customize plastic injection mold
Product Description
Advantages of injection plastic parts
Competitive price
Continuance service and support
Diversified rich experienced skilled workers
Custom R&D program coordination
Application expertise
Quality,reliability and long product life
Mature,perfect and excellence,but simple design
Steps of injection plastic parts
Negotiations: Quality,material,price,payment,delivery time item and so on
Place an order: According customer's drawing or sample
R&D: According customer's requirements,we could design or improve 3D modeling
Design confirmation: We send 3D drawing to customer for confirmation before we make the mould
Mould processing: CNC EDM machine processing then assembly and trial
Sample confirm: We will send trial sample to customers.Before shipment,If the sample isn’t satisfied by customers.We will modify mould until they are satisfied.
Mass production: If customers need mass production of plastic products,We can offer
Manufacturing Package and Delivery
Specifications of injection plastic parts
Item | Description |
Product Name | Plastic part |
Working Process | Plastic injection |
Material | ABS, PC, PP, PS, POM, PMMA |
Mould Base Material | LKM, FUTA, HASCO, DME, etc. or as per customer' s requirement. |
Surface treatment | Polishing plating |
Color | Red, blue, green, yellow |
Packing | Inner-Plastic Bag; Outer -Standard Carton Box. |
Usage | All kinds of cars, machinery, home appliance, electronic products, electric appliance, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts, and more |
Quality Control | Conducted by ISO9001 |
Cavity Number | Single cavity, Multi Cavity, based on customer' s requirement. |
Applications | auto,motorcycle,industry,ariculture,mine,furniture,elevator,etc |
Equipments | CNC,EDM,ArgieCharmilles,Milling Machine,3D CMM, Projector,HG,Injection Machine |
File Format | Solidworks,Pro/Engineer,Auto CAD,PDF,JPG |
Service | Warm and quick response service provided by the professional Export Sales Team with many years' experience in handling exports to the US, Europe, Japan and other countries and regions. |
Inspection | IQC, IPQC,FQC,QA |
Plastic injection mold:
Injection molding parts:
CNC Machining process for metal parts :
Auto-CNC lathe parts:
Die-casting mold:
Die-casting molding parts:
Stamping mold:
Stamping molding parts:
CNC machining process for plastic parts:
Stereolithography(SLA/SLS Printing process):
PCB Fabrication service:
Secoundary operation:
Final assembly service:
Quality control :
Our SLA Printing Machines :
Our SLS printing Machines:
Our CNC machine center workshop:
Our auto-CNC lathe work shop:
Plastic tooling/mold manufacturing workshop:
Our injection molding workshop:
Our metal stamping workshop:
PCB Assembly Process Overview:
The various stages in the PCB assembly process including adding solder paste to the board, pick and place of the components, soldering, inspection and test. All these processes are required, and need to be monitored to ensure that product of the highest quality is produced. The PCB assembly process described below assumes that surface mount components are being used as virtually all PCB assembly these days uses surface mount technology.
Our PCBA Workshop:
Our capability
Manufacturing Capabilities | Machines: 3-axis Machining centers; CNC turning centers; Stamping machines; Tapping machines; Cutting machines; Polishing machines; sandblasting machines; |
Materials | Aluminum; Brass; Bronze; Copper; Stainless Steel; Steel / Steel Alloys; Nylon; POM; Acrylic; Derlin; |
Secondary Operations | Anodizing; Black Oxide; Electroplating; Heat Treating; Brushing; Grinding / Polishing; Painting / Powder Coating; |
Additional Services | CAD/CAM Support; Design Assistance; Just-in-Time Delivery; Prototype Services; Low Volume Production; High Volume Production; Reverse Engineering; Assembly Services; |
Length | custom size |
Diameter | custom size |
Drawing Software: | Solid work, Pro/E, AutoCAD CAM |
Inspection
| Products are RoHS compliant; Test Equipment: CMM; 2.5D projector; Micrometer; Height gauge; The dimensions of first parts, middle parts and final parts must be recorded |
SmatMold Manufacturing products Range:
1, Injection molds & Plastic parts
Material: PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Special specification available depend on different material and requirement: scracth resistant, flame resistant, UV resistant, food grade, chemical resistant, etc.
Sizes: All size and thickness available.
Process: Injection molding, overmolding.
Surface finish: texture (VDI/MT standard, or made to client's sample), polished (high polish, mirror polish), smooth, painting, powder coating etc.
Colors: clear (standard clear or high optical clear), semi-transparent, other colors (pantone code #, or made to client's sample).
Application: household commodities, electronics, car parts OME & Performance, motorcycles, bikes, machinery parts, hospital, cosmetics, Military and Aerospace etc.
2, Metal parts
Material: aluminium (6061, 7075, A380 etc), stainless steel (SS304, SS316), carbon steel, brass, zinc, etc.
Special specification available depend on different material and requirement: heat treatment to different hardness/strength, rust-resistant, high precision,
Sizes: All size and thickness available.
Process: Machining, casting, die casting, punching/stamping, extrusion, welding, laser cutting (some of the processes are outsourcing from our existed partners).
Surface finish: polished (high polish, mirror polish), smooth, blasting, vibrating, anodizing (standard o hard anodizing), painting, powder coating, blackening, etc.
Application: household commodities, electronics, car parts OME & Performance, motorcycles, bikes, machinery parts, hospital, cosmetics, Military and Aerospace etc.
3, Assembly service
We have assembly line and assembly workers in our workshop.
We making plastic and metal parts, and we sourcing some accessories if needed like hardwares (different kind of screws, bolts & nuts), wires/harness, switches, LED bulbs, batteries, motors, magnets, bearings, glue or double sided stickers, sticking foam, color boxes, printing etc, and assemble them with the plastic and metal parts which we made in our workshops.
4, Car OEM parts & Performance/racing parts
Above products are made in our own workshops.
Some parts made by our partners (related companies): like ultrasonic machines, magnets etc. SV are authorized to sell and export to overseas market.
SmartMold also sources products for our clients if needed (as a one stop service to save our client's time, cost & risks).
Core competitiveness & Features of Smart Mold:
1, Good quality & good quality consistancy & good pricing.
70% of our manufactured products are sold to European and North American market, 10% to other developed countries like Australia, Singapore, Japan etc.
We following ISO quality control system.
2, High credibility & high responsibility.
Management willing to spend more cost or undertake loss to maintain long-time partnership with our clients, this philosophy already deep in everyone's mind in our company (management, sales, engineers, workers etc).
3, Good communication, international/global/westenized vision.
Our sales are only employed if they have got high level English language certificate;
Since most of products are exporting to European and North American market, our team (management, sales, engineers, workshop workers) have a very good understanding on European & North American market's requirement.
4, Professional in manufacturing, handling export procedures and shipment.
We have several engineers has over 50 years experience in product development & manufacturing.
Our sales manager has over 15 years experience in handling exporting projects.
5, Offering one stop service for product development, manufacturing and assembly.
We have purchase dept to source the accessories needed for assembly in our workshop, like color boxes, printing, screws, electronic parts, motors, batteries, magnets, stickers or other parts which we donot make ourselves but needed by our clients.
Thank you !